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Troubleshooting Process Plant Control
A practical and engaging guide to running process controls in petrochemical plants and refineries Process control is an area of study dealing with controlling variables that emerge in process plants, such as chemical plants, wastewater purification plants, or refineries. Existing guides to process control are numerous, but they tend to be associated with control engineering, which is more mathematical and theoretical. There is an urgent need for a more straightforward and concrete guide for practical use in petrochemical plants and refineries. Troubleshooting Process Plant Control meets this need with a work dedicated to real-life solutions and problem solving. Rooted in real-world examples and the career experience of the author, it largely avoids complex mathematics in favor of practical, well-established process engineering principles. Now fully updated to reflect the latest best practices and developments in the field, it is indispensable for process controllers in active plants of all kinds. Readers of the third edition will also find: New chapters on alarm disabling, spectrometer use, and reducing CO2 emissionsAdditional novel examples throughoutGuidelines for using spectrometers to directly control reflux rates and steam flow to reboilers Troubleshooting Process Plant Control is ideal for practicing engineers and other technical professionals working in process facilities, as well as advanced students taking professional training courses in these fields.
R 5,048.00
Process Equipment Malfunctions: Techniques to Identify and Correct Plant Problems
Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product.A PRACTICAL GUIDE TO TROUBLESHOOTING PROCESS EQUIPMENT MALFUNCTIONSProcess Equipment Malfunctions offers proven techniques for finding and fixing process plant problems and contains details on failure identification. Diagnostic tips, examples, and illustrations help to pinpoint and correct faults in chemical process and petroleum refining equipment. Complex math has been omitted. An essential resource for plant operators and process engineers, this book is based on the author's long career in field troubleshooting process problems.COVERAGE INCLUDES:Distillation tray malfunctionsPacked tower problemsDistillation tower pressure and composition controlFractionator product strippingPumparoundsReboiled and steam side strippersInspecting tower internalsProcess reboilers--thermosyphon circulationHeat exchangersCondenser limitationsAir coolersCooling water systemsSteam condensate collection systemsSteam quality problemsLevel control problemsProcess plant corrosion and foulingVapor-liquid separation vesselsHydrocarbon-water separation and desaltersFired heaters--draft and excess O2Disabling safety systemsVacuum systems and steam jetsVacuum surface condensersCentrifugal pump limitationsSteam turbine driversCentrifugal compressorsReciprocating compressors
R 3,414.00
R 3,358.00
Process Control
Process Control details the core knowledge and practical skills that a successful process control practitioner needs. It explains the essential technologies that are in use in current industrial practice or which may be wanting for the future. The book focuses on practical considerations, not only on those that make a control solution work, but also on those that prevent it from failing, especially for complex control loops and plant-wide control solutions.After discussing the indispensable role of control in modern process industries, the authors concentrate on the skills required for process analysis, control design, and troubleshooting. One of the first books to provide a systematic approach and structured methodology for process analysis and control design, Process Control illustrates that methodology with many practical examples that cover process control, equipment control, and control calculations derived from real projects and applications. The book uses 229 drawings and 83 tables to make the concepts it presents more intuitive and its methodology easy to follow.Process Control will help the practising control engineer to benefit from a wealth of practical experience and good ideas on how to make control work in the real world and students training to take up roles in process control are shown the applied relevance of control theory in the efficient functioning of industrial plant and the considerations needed to make it work.Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.
R 6,663.04
Process Plants
In the process industry, shutdown and turnaround costs are responsible for an excessive amount of maintenance expenses. Process Plants: Shutdown and Turnaround Management explores various types of shutdowns, presents recommendations for better management, and offers feasible solutions to help reduce overheads. Because turnaround management is the largest maintenance activity, plant turnaround is the focal point of this text. The book details a plan to lengthen the interval between turnarounds, and curtail costs in process production management by at least 30 percent. This practical guidebook provides a thorough study of shutdown management, discusses different types of shutdown and managing events (emergency, unplanned, planned, and turnaround), and covers all aspects of plant turnaround management including startup, shutdown, and maintenance. It describes the five phases of shutdown management—initiating, planning, executing, controlling, and closing. It contains specific principles and precautions for successful shutdown planning, and highlights many aspects including turnaround philosophy, planning and scheduling, estimation, contractor management, execution, safety management, managing human resources, and post shut down review. Process Plants: Shutdown and Turnaround Management also includes topical information that readers can successfully apply to future shutdown projects. It is suitable for industry professionals and graduate students.
R 13,920.98
Process Control
Process Control details the core knowledge and practical skills that a successful process control practitioner needs. It explains the essential technologies that are in use in current industrial practice or which may be wanting for the future. The book focuses on practical considerations, not only on those that make a control solution work, but also on those that prevent it from failing, especially for complex control loops and plant-wide control solutions.After discussing the indispensable role of control in modern process industries, the authors concentrate on the skills required for process analysis, control design, and troubleshooting. One of the first books to provide a systematic approach and structured methodology for process analysis and control design, Process Control illustrates that methodology with many practical examples that cover process control, equipment control, and control calculations derived from real projects and applications. The book uses 229 drawings and 83 tables to make the concepts it presents more intuitive and its methodology easy to follow.Process Control will help the practising control engineer to benefit from a wealth of practical experience and good ideas on how to make control work in the real world and students training to take up roles in process control are shown the applied relevance of control theory in the efficient functioning of industrial plant and the considerations needed to make it work.Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.
R 5,400.66
Introduction to Plant Automation and Controls
Introduction to Plant Automation and Controls addresses all aspects of modern central plant control systems, including instrumentation, control theory, plant systems, VFDs, PLCs, and supervisory systems. Design concepts and operational behavior of various plants are linked to their control philosophies in a manner that helps new or experienced engineers understand the process behind controls, installation, programming, and troubleshooting of automated systems.This groundbreaking book ties modern electronic-based automation and control systems to the special needs of plants and equipment. It applies practical plant operating experience, electronic-equipment design, and plant engineering to bring a unique approach to aspects of plant controls including security, programming languages, and digital theory. The multidimensional content, supported with 500 illustrations, ties together all aspects of plant controls into a single-source reference of otherwise difficult-to-find information.The increasing complexity of plant control systems requires engineers who can relate plant operations and behaviors to their control requirements. This book is ideal for readers with limited electrical and electronic experience, particularly those looking for a multidisciplinary approach for obtaining a practical understanding of control systems related to the best operating practices of large or small plants. It is an invaluable resource for becoming an expert in this field or as a single-source reference for plant control systems. AuthorRaymond F. Gardner is a professor of engineering at the U.S. Merchant Marine Academy at Kings Point, New York, and has been a practicing engineer for more than 40 years.
R 7,683.00
Process Plants
In the process industry, shutdown and turnaround costs are responsible for an excessive amount of maintenance expenses. Process Plants: Shutdown and Turnaround Management explores various types of shutdowns, presents recommendations for better management, and offers feasible solutions to help reduce overheads. Because turnaround management is the largest maintenance activity, plant turnaround is the focal point of this text. The book details a plan to lengthen the interval between turnarounds, and curtail costs in process production management by at least 30 percent. This practical guidebook provides a thorough study of shutdown management, discusses different types of shutdown and managing events (emergency, unplanned, planned, and turnaround), and covers all aspects of plant turnaround management including startup, shutdown, and maintenance. It describes the five phases of shutdown management—initiating, planning, executing, controlling, and closing. It contains specific principles and precautions for successful shutdown planning, and highlights many aspects including turnaround philosophy, planning and scheduling, estimation, contractor management, execution, safety management, managing human resources, and post shut down review. Process Plants: Shutdown and Turnaround Management also includes topical information that readers can successfully apply to future shutdown projects. It is suitable for industry professionals and graduate students.
R 4,433.00
Process Plant Equipment
“Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery…” -Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia “…give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world… The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth…” –Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, from selection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish. With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment. Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanksSection Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteriaSection Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulation Throughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth. In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.
R 6,023.00
Plant-Wide Process Control
The complete control system engineering solution for continuous and batch manufacturing plants. This book presents a complete methodology of control system design for continuous and batch manufacturing in such diverse areas as pulp and paper, petrochemical, chemical, food, pharmaceutical, and biochemical production. Geared to practicing engineers faced with designing increasingly more sophisticated control systems in response to present-day economic and regulatory pressures, Plantwide Process Control focuses on the engineering portion of a plant automation improvement project. It features a full control design information package (Control Requirements Definition or CRD), and guides readers through all steps of the automation process-from the initial concept to design, simulation, testing, implementation, and operation. This unique and practical resource: * Integrates continuous, batch, and discrete control techniques. * Shows how to use the methodology with any automation project-existing or new, simple or complex, large or small. * Relates recent ISO and ISA standards to the discipline of control engineering. * Illustrates the methodology with a pulp-and-paper mill case study. * Incorporates numerous other examples, from single-loop controllers to multivariable controllers.
R 7,716.00
Water Treatment Process Monitoring and Evaluation
Now, every water treatment operator can identify and correct treatment deficiencies to maintain the desired water quality. Water Treatment Process Monitoring & Evaluation shows how.A basic part of the water treatment plant operator’s job is to identify process problems, evaluate the causes, and develop effective solutions. This handbook will help you accomplish these essential duties.This book provides operators with the information needed to troubleshoot treatment problems, evaluate operational variations (such as the changes in treatment efficiency due to changes in the raw water), and make corresponding water chemistry or other process changes to maintain the desired water quality. Additionally, Water Treatment Process Monitoring & Evaluation covers fundamentals that all operators should know, including process design, computerized and manual controls, chemical feeders, monitoring instruments, response and detention times, and record keeping.Case histories, plentiful graphic illustrations, and a rich assortment of appendix material augment the text.
R 4,323.00
Distillation Control, Optimization, and Tuning
Emphasis on improved quality and performance of distilled products and the demand for reduced operating costs place a heavy burden on both the personnel responsible for profitability and the manufacturing department charged with operating the processing equipment. There have been dramatic improvements in the computer software and hardware used to simulate and model the distillation process and potential response to experimentation, but mastering the art of distillation process and control still requires solid understanding of a large body of information.With a focus on achieving product purity at low cost, Distillation Control, Optimization, and Tuning: Fundamentals and Strategies highlights core concepts. These include process variables for continuous binary distillation columns and the four basic control strategies, the distillate and bottoms product quality performance objectives, and the tuning of process control loops. Without dwelling on complex mathematical descriptions, the book presents the fundamentals of process control of a distillation column as a separation and purification unit operation. It covers the concepts and functional criteria that are critical to successful implementation of process control, as well as measurement and improvement of product quality performance. It describes how process control loops for distillation columns can be tuned for stable operation, with a balance between minimum variability from setpoint changes and excellent response to load disturbances. Designed for students, engineers, technicians, and plant operators alike, this book emphasizes the prevailing need to strike a balance between the details of hypotheses and good engineering judgment. The author outlines learning objectives at the beginning of each chapter and includes chapter-end summaries, exercises, and references to help readers acquire essential knowledge and understanding. The result is a resource that will inform future decisions for the design, operation, and troubleshooting of distillation process control systems.
R 12,297.74
Process Plant Operating Procedures
Process Plant Operating Procedures presents an introduction to the theory and applications of procedure synthesis that is primarily concerned with the task of conjecturing the sequence of controller (or operator) actions needed to achieve designated operational goals in a given system. In order to facilitate practical implementation, the formal problem statement, two alternative approaches, their validation methods and a series of realistic examples are provided.The authors explore Petri nets and automata to identify the best paths leading to the specified goal of operation. The model-building methods for characterising all components in the given system, as well as the required control specifications, are explained with simple examples. The sequential control actions and the corresponding time schedule can then be identified accordingly.This book exposes practitioners to an important area of plant operations, teaching them effective approaches for procedure synthesis, enabling them to construct and solve scheduling models, and providing them with tools for simulation and validation of procedures and schedules. It is written for readers with a basic understanding of process design and control activities, and it will appeal to engineers in diverse fields with an interest in synthesizing operating procedures in process plants.Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.
R 4,396.00
Troubleshooting the Sequencing Batch Reactor
The practical guide on what to do right when biological influences cause a sequencing batch reactor to go wrong This richly illustrated, straightforward guide carries forth the legacy established by previous editions in the Wiley Wastewater Microbiology series by focusing attention on the mixed gathering of organisms cohabitating within a sequencing batching reactor (SBR), and the key roles their biology plays in this wastewater processing tank's function. With a clear, user-friendly presentation of complex subject matter, Troubleshooting the Sequence Batch Reactor first teaches plant operators how to differentiate the positive and expected organismal dynamics present in optimal SBR performance from the negative and damaging ones that create unhealthy sludge, and a stoppage in SBR operations. Next, Troubleshooting the Sequence Batch Reactor delivers all the tools necessary to get an SBR back on track and running safely. In this book you'll get: Short-course situations tested by the author for the past fifteen years Accessible material aimed at operators instead of design and consulting engineers Essential information for understanding biological conditions such as aerobic, anoxic, and anaerobic/fermentative at the treatment process Examination of the properties of protozoa (single-celled) and metazoa (multi-celled) organisms, and their significance in wastewater treatment Devoid of overwhelming scientific jargon, chemical equations, and kinetics, this book simplifies details to provide quick instruction for plant operators on how to make more informed day-to-day process control decisions, how to troubleshoot confidently when SBR conditions become compromised, and how to act decisively when the problem is ultimately identified.
R 2,246.00
Microscopic Examination of the Activated Sludge Process
A practical, hands-on guide to using the microscope to analyze activated sludge in wastewater treatment The microscope provides the wastewater treatment plant operator with a special tool for process control and troubleshooting of the activated sludge process. The operator can "read" the organisms and use them as "bioindicators" to determine if operational conditions are acceptable or not acceptable. Written for plant operators and technicians and avoiding unnecessary technical jargon, Microscopic Examination of the Activated Sludge Process explores and explains: Microscopy, including microscopic measurements and techniques Directions for preparing and applying microbiological stains and immobilizing agents and techniques for preparing wet mounts and smears How to identify various types of organisms, including: floc particles and foam; protozoa; rotifers; worms and worm-like organisms; crustaceans; filamentous organisms; and algae and fungi The collection, evaluation, and presentation of observations This straightforward guide includes figures, tables, worksheets, photomicrographs, and black-and-white drawings of many living, microscopic components of the activated sludge process. It equips plant operators and technicians to monitor, regulate, and troubleshoot the treatment processes and also serves as a valuable resource for research professionals and sanitary engineers in wastewater treatment.
R 2,832.00
Troubleshooting in the Chemical Process Industries
Troubleshooting is an activity that process engineers dedicate a substantial portion of their careers to. However, it remains a topic that is not thoroughly addressed in chemical engineering education. While the core principles of chemical engineering are taught, they are often presented in isolation, requiring engineers to piece them together like a puzzle when faced with a potential issue. Troubleshooting in the Chemical Process Industries provides readers with practical insights into problem-solving within the Chemical Process Industry from a process engineering perspective. The book connects fundamental chemical engineering principles, emphasizes the importance of data collection and analysis in the problem-solving process, and demonstrates how these tools can be effectively applied to identify root causes and resolve operational challenges. It underscores the critical role of troubleshooting in addressing abnormal process behaviors that jeopardize or hinder the achievement of key objectives, such as production targets, product quality specifications, and environmental or process safety standards.• Considers troubleshooting in three categories: for existing facilities, during retrofit of an existing facility, and for new plants.• Covers plant performance monitoring and discusses the source of process data relative to instrumentation and associated errors.• Discusses process simulation in troubleshooting, strategies for dealing with the empirical aspects of processes, and manipulation of raw process data into meaningful performance information.• Explores the perspectives of process engineers and process operators, comparing and contrasting both functions and considering human factors issues.• Features industrial case studies.With this practical book, process engineers are given the know-how to solve real-world problems they are likely to encounter in industry through the application of sound process engineering methodologies.
R 6,960.00
Modeling, Control, and Optimization of Natural Gas Processing Plants
Modeling, Control, and Optimization of Natural Gas Processing Plants presents the latest on the evolution of the natural gas industry, shining a light on the unique challenges plant managers and owners face when looking for ways to optimize plant performance and efficiency, including topics such as the various feed gas compositions, temperatures, pressures, and throughput capacities that keep them looking for better decision support tools. The book delivers the first reference focused strictly on the fast-growing natural gas markets. Whether you are trying to magnify your plants existing capabilities or are designing a new facility to handle more feedstock options, this reference guides you by combining modeling control and optimization strategies with the latest developments within the natural gas industry, including the very latest in algorithms, software, and real-world case studies.
R 3,825.00
Fluid Power Maintenance Basics and Troubleshooting
This unique single-source reference-the first book of its kind to address systematically the problems involved in the field-offers comprehensive coverage of hydraulic system troubleshooting and encourages change in the trial-and-error methods common in rectifying problems and restoring system downtime, furnishing a new paradigm for troubleshooting methodology.Covering typical circuitry found in industrial, agricultural, construction, transportations, utilities maintenance, and fire-fighting equipment as well as heavy presses, Fluid Power Maintenance Basics and Troubleshooting:Supplies the tools needed to investigate problems, including hydraulic component symbol identification Provides an understanding of the function of components in relation to the system Shows how to interpret the hydraulic system diagram Demonstrates how components within circuit diagrams interact to achieve machine performance Presents flow charts and operating descriptions for several types of machines Delineates the logical steps of problem analysis And much moreLavishly illustrated with nearly 400 drawings and photographs and written by two widely experienced authorities, Fluid Power Maintenance Basics and Troubleshooting is an indispensable day-to-day resource for mechanical, hydraulic, plant, control, maintenance, manufacturing, system and machine design, pneumatic, industrial, chemical, electrical and electronics, lubrication, plastics processing, automotive, and power system engineers; manufacturers of hydraulic and pneumatic machinery; systems maintenance personnel; machinery service and repair companies; and upper-level undergraduate, graduate, and continuing-education students in these disciplines.
R 4,137.74
Power Plant Instrumentation and Control Handbook
Power Plant Instrumentation and Control Handbook, Second Edition, provides a contemporary resource on the practical monitoring of power plant operation, with a focus on efficiency, reliability, accuracy, cost and safety. It includes comprehensive listings of operating values and ranges of parameters for temperature, pressure, flow and levels of both conventional thermal power plant and combined/cogen plants, supercritical plants and once-through boilers. It is updated to include tables, charts and figures from advanced plants in operation or pilot stage. Practicing engineers, freshers, advanced students and researchers will benefit from discussions on advanced instrumentation with specific reference to thermal power generation and operations. New topics in this updated edition include plant safety lifecycles and safety integrity levels, advanced ultra-supercritical plants with advanced firing systems and associated auxiliaries, integrated gasification combined cycle (IGCC) and integrated gasification fuel cells (IGFC), advanced control systems, and safety lifecycle and safety integrated systems.
R 7,356.00
Advanced Control and Supervision of Mineral Processing Plants
Advanced Control and Supervision of Mineral Processing Plants describes the use of dynamic models of mineral processing equipment in the design of control, data reconciliation and soft-sensing schemes; through examples, it illustrates tools integrating simulation and control system design for comminuting circuits and flotation columns. Coverage is given to the design of soft sensors based on either single-point measurements or more complex measurements like images. Issues concerning data reconciliation and its employment in the creation of instrument architecture and fault diagnosis are surveyed. In consideration of the widespread use of distributed control and information management systems in mineral processing, the book describes the platforms and toolkits available for implementing such systems.Applications of the techniques described in real plants are used to highlight their benefits; information for all of the examples, together with supporting MATLAB® code can be found at www.springer.com/978-1-84996-105-9.
R 5,631.57
R 2,748.00
Analytical Troubleshooting of Process Machinery and Pressure Vessels
A highly practical troubleshooting tool for today's complex processing industry Evolving industrial technology-driven by the need to increase safety while reducing production losses-along with environmental factors and legal concerns has resulted in an increased emphasis on sound troubleshooting techniques and documentation. Analytical Troubleshooting of Process Machinery and Pressure Vessels provides both students and engineering professionals with the tools necessary for understanding and solving equipment problems in today's complex processing environment. Drawing on forty years of industrial experience in the petrochemical, transportation, and component manufacturing industries, the author introduces analytical models that utilize simple mathematics to provide engineers with the information needed to understand equipment operation and failure modes. This will allow engineering professionals to talk intelligibly with manufacturers, implement modifications required for continued operation, and ultimately help them save millions of dollars in lost production or warranty claims. Readers will find in-depth coverage of factors that can cause equipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practical considerations, each potential problem area is illustrated with case studies taken from the author's own extensive experience and accompanied by methods that can be used to address a variety of related challenges.
R 4,851.00
From Plant Data to Process Control
Process engineering spans industrial applications in the manufacturing sector from petrochemical to polymer to mineral production. From Plant Data to Process Control covers the most up-to-date techniques and algorithms in the area of process identification (PID) and process control, two key components of process engineering, essential for optimizing production systems. It examines both the theoretical advances in process design and control theory, and a wide variety of implementations. A wide variety of approaches are presented for building models of dynamical systems based on observed data (process identification) and for making the output of a system behave in a desired fashion by properly selecting the process input (process control).
R 11,158.26
Advanced Control and Supervision of Mineral Processing Plants
Advanced Control and Supervision of Mineral Processing Plants describes the use of dynamic models of mineral processing equipment in the design of control, data reconciliation and soft-sensing schemes; through examples, it illustrates tools integrating simulation and control system design for comminuting circuits and flotation columns. Coverage is given to the design of soft sensors based on either single-point measurements or more complex measurements like images. Issues concerning data reconciliation and its employment in the creation of instrument architecture and fault diagnosis are surveyed. In consideration of the widespread use of distributed control and information management systems in mineral processing, the book describes the platforms and toolkits available for implementing such systems.Applications of the techniques described in real plants are used to highlight their benefits; information for all of the examples, together with supporting MATLAB® code can be found at www.springer.com/978-1-84996-105-9.
R 4,932.02
Automated Continuous Process Control
Automated Continuous Process Control pulls together–in one compact and practical volume–the essentials for understanding, designing, and operating process control systems. This comprehensive guide covers the major elements of process control in a well-defined and ordered framework. Concepts are clearly presented, with minimal reliance on mathematical equations and strong emphasis on practical, real-life examples. Beginning with the very basics of process control, Automated Continuous Process Control builds upon each chapter to help the reader understand and efficiently practice industrial process control. This complete presentation includes: A discussion of processes from a physical point of viewFeedback controllers and the workhorse in the industry–the PID controllerThe concept and implementation of cascade controlRatio, override (or constraint), and selective controlBlock diagrams and stabilityFeedforward controlTechniques to control processes with long dead timesMultivariable process control Applicable for electrical, industrial, chemical, or mechanical engineers, Automated Continuous Process Control offers proven process control guidance that can actually be used in day-to-day operations. The reader will also benefit from the companion CD-ROM, which contains processes that have been successfully used for many years to practice tuning feedback and cascade controllers, as well as designing feedforward controllers.
R 5,860.00
Process Identification and PID Control
Process Identification and PID Control enables students and researchers to understand the basic concepts of feedback control, process identification, autotuning as well as design and implement feedback controllers, especially, PID controllers. The first The first two parts introduce the basics of process control and dynamics, analysis tools (Bode plot, Nyquist plot) to characterize the dynamics of the process, PID controllers and tuning, advanced control strategies which have been widely used in industry. Also, simple simulation techniques required for practical controller designs and research on process identification and autotuning are also included. Part 3 provides useful process identification methods in real industry. It includes several important identification algorithms to obtain frequency models or continuous-time/discrete-time transfer function models from the measured process input and output data sets. Part 4 introduces various relay feedback methods to activate the process effectively for process identification and controller autotuning. Combines the basics with recent research, helping novice to understand advanced topicsBrings several industrially important topics together: DynamicsProcess identificationController tuning methodsWritten by a team of recognized experts in the areaIncludes all source codes and real-time simulated processes for self-practiceContains problems at the end of every chapterPowerPoint files with lecture notes available for instructor use
R 6,218.00
Distillation Control, Optimization, and Tuning
Emphasis on improved quality and performance of distilled products and the demand for reduced operating costs place a heavy burden on both the personnel responsible for profitability and the manufacturing department charged with operating the processing equipment. There have been dramatic improvements in the computer software and hardware used to simulate and model the distillation process and potential response to experimentation, but mastering the art of distillation process and control still requires solid understanding of a large body of information.With a focus on achieving product purity at low cost, Distillation Control, Optimization, and Tuning: Fundamentals and Strategies highlights core concepts. These include process variables for continuous binary distillation columns and the four basic control strategies, the distillate and bottoms product quality performance objectives, and the tuning of process control loops. Without dwelling on complex mathematical descriptions, the book presents the fundamentals of process control of a distillation column as a separation and purification unit operation. It covers the concepts and functional criteria that are critical to successful implementation of process control, as well as measurement and improvement of product quality performance. It describes how process control loops for distillation columns can be tuned for stable operation, with a balance between minimum variability from setpoint changes and excellent response to load disturbances. Designed for students, engineers, technicians, and plant operators alike, this book emphasizes the prevailing need to strike a balance between the details of hypotheses and good engineering judgment. The author outlines learning objectives at the beginning of each chapter and includes chapter-end summaries, exercises, and references to help readers acquire essential knowledge and understanding. The result is a resource that will inform future decisions for the design, operation, and troubleshooting of distillation process control systems.
R 5,028.04
Process Control
This expanded new edition is specifically designed to meet the needs of the process industry, and closes the gap between theory and practice. Back-to-basics approach, with a focus on techniques that have an immediate practical application, and heavy maths relegated to the end of the bookWritten by an experienced practitioner, highly regarded by major corporations, with 25 years of teaching industry coursesSupports the increasing expectations for Universities to teach more practical process control (supported by IChemE)
R 5,372.00
Control for Aluminum Production and Other Processing Industries
An uncomfortable observation in the Shift Logs and Process Control records of most aluminum smelting plants is that process control failures, large and small, happen every day. Although only a small fraction of these failures give rise to catastrophic events, the difference between a disaster we read about and a failure which, although expensive, has no irreversible consequences, is only chance. Control for Aluminum Production and Other Processing Industries exemplifies new control thinking fused with an understanding of process variability, and how to diagnose abnormalities and their causes in aluminum production plants. Many real life examples in the book demonstrate the importance of human behavior and a scientific, questioning approach in the control of a technologically complex process. Written from the perspective of production staff and management, the book also gives readers a view into the human aspects of accidents and their analogy with failures in control of production.Production plants regularly experience more control failures than successes and staff must continuously strive to establish stability and control of their process. Through on-the-job experiences of the authors and their industry colleagues, the control experiences described in this book provide readers with a foundation for building their own robust control rationale and a framework for avoidance of plant control problems.
R 4,433.00
Smart Process Plants: Software and Hardware Solutions for Accurate Data and Profitable Operations
Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product.A Detailed Guide to the New Generation of Smart Process PlantsMaximize plant profitability by minimizing operating costs. Smart Process Plants addresses measurements and the data they generate, error-free process variable estimation, control, fault detection, instrumentation upgrade, and maintenance optimization, and then connects these activities to plant economics. Methods for calculating the value of the information produced are included. The book discusses optimal instrumentation type, quality, precision, and location along with preventive maintenance techniques. Practical examples throughout the book demonstrate how to perform essential calculations. Smart Process Plants covers:Measurement instrument performance and measurement errorsVariable classification and canonical representationLinear, nonlinear, and dynamic data reconciliationGross error detection, equivalency, size elimination, and estimationAccuracy of estimatorsValue of accuracy, control strategies, parametric fault identification, and instrumentation upgradeMaintenance optimization
R 5,062.25
Fault-Tolerant Process Control
Fault-Tolerant Process Control focuses on the development of general, yet practical, methods for the design of advanced fault-tolerant control systems; these ensure an efficient fault detection and a timely response to enhance fault recovery, prevent faults from propagating or developing into total failures, and reduce the risk of safety hazards. To this end, methods are presented for the design of advanced fault-tolerant control systems for chemical processes which explicitly deal with actuator/controller failures and sensor faults and data losses. Specifically, the book puts forward: · A framework for detection, isolation and diagnosis of actuator and sensor faults for nonlinear systems;· Controller reconfiguration and safe-parking-based fault-handling methodologies;· Integrated-data- and model-based fault-detection and isolation and fault-tolerant control methods;· Methods for handling sensor faults and data losses; and· Methods for monitoring the performance of low-level PID loops.The methodologies proposed employ nonlinear systems analysis, Lyapunov techniques, optimization, statistical methods and hybrid systems theory and are predicated upon the idea of integrating fault-detection, local feedback control, and supervisory control. The applicability and performance of the methods are demonstrated through a number of chemical process examples. Fault-Tolerant Process Control is a valuable resource for academic researchers, industrial practitioners as well as graduate students pursuing research in this area.
R 4,030.00
Process Control
Passivity and associated stability conditions form one of the cornerstones in control theory and have begun to be applied in process control. In this book, passivity-based developments in all areas of control theory are addressed systematically for the first time. The emphasis is placed on real results that add insight. Case studies illustrate applications in all the main chapters. MATLAB® routines and a library of functions that implement the methods developed in the book can be downloaded from springer.com.
R 4,650.32
Advanced Process Control
This book fills the gap between basic control configurations (Practical Process Control) and model predictive control (MPC). For those loops whose performance has a direct impact on plant economics or product quality, going beyond simple feedback or cascade can improve control performance, or specifically, reduce the variance about the target. However, the effort required to implement such control technology must be offset by increased economic returns from production operations. The economic aspects of the application of the various advanced control technologies are stressed throughout the book.
R 4,460.00
Fluid Power Maintenance Basics and Troubleshooting
This unique single-source reference-the first book of its kind to address systematically the problems involved in the field-offers comprehensive coverage of hydraulic system troubleshooting and encourages change in the trial-and-error methods common in rectifying problems and restoring system downtime, furnishing a new paradigm for troubleshooting methodology.Covering typical circuitry found in industrial, agricultural, construction, transportations, utilities maintenance, and fire-fighting equipment as well as heavy presses, Fluid Power Maintenance Basics and Troubleshooting:Supplies the tools needed to investigate problems, including hydraulic component symbol identification Provides an understanding of the function of components in relation to the system Shows how to interpret the hydraulic system diagram Demonstrates how components within circuit diagrams interact to achieve machine performance Presents flow charts and operating descriptions for several types of machines Delineates the logical steps of problem analysis And much moreLavishly illustrated with nearly 400 drawings and photographs and written by two widely experienced authorities, Fluid Power Maintenance Basics and Troubleshooting is an indispensable day-to-day resource for mechanical, hydraulic, plant, control, maintenance, manufacturing, system and machine design, pneumatic, industrial, chemical, electrical and electronics, lubrication, plastics processing, automotive, and power system engineers; manufacturers of hydraulic and pneumatic machinery; systems maintenance personnel; machinery service and repair companies; and upper-level undergraduate, graduate, and continuing-education students in these disciplines.
R 15,938.07
Plant Intelligent Automation and Digital Transformation
Plant Intelligent Automation and Digital Transformation: Process and Factory Automation is an expansive four volume collection reviewing every major aspect of the intelligent automation and digital transformation of power, process and manufacturing plants, from the specific control and automation systems pertinent to various power process plants through manufacturing and factory automation systems. This volume introduces the foundations of automation control theory, networking practices and communication for power, process and manufacturing plants considered as integrated digital systems. In addition, it discusses Distributed control System (DCS) for Closed loop controls system (CLCS) and PLC based systems for Open loop control systems (OLCS) and factory automation. This book provides in-depth guidance on functional and design details pertinent to each of the control types referenced above, along with the installation and commissioning of control systems.
R 4,855.00
Diagnosis and Fault-Tolerant Control
Fault-tolerant control aims at a gradual shutdown response in automated systems when faults occur. It satisfies the industrial demand for enhanced availability and safety, in contrast to traditional reactions to faults, which bring about sudden shutdowns and loss of availability.The book presents effective model-based analysis and design methods for fault diagnosis and fault-tolerant control. Architectural and structural models are used to analyse the propagation of the fault through the process, to test the fault detectability and to find the redundancies in the process that can be used to ensure fault tolerance. It also introduces design methods suitable for diagnostic systems and fault-tolerant controllers for continuous processes that are described by analytical models of discrete-event systems represented by automata. The book is suitable for engineering students, engineers in industry and researchers who wish to get an overview of the variety of approaches to process diagnosis and fault-tolerant control.The authors have extensive teaching experience with graduate and PhD students, as well as with industrial experts. Parts of this book have been used in courses for this audience. The authors give a comprehensive introduction to the main ideas of diagnosis and fault-tolerant control and present some of their most recent research achievements obtained together with their research groups in a close cooperation with European research projects.The third edition resulted from a major re-structuring and re-writing of the former edition, which has been used for a decade by numerous research groups. New material includes distributed diagnosis of continuous and discrete-event systems, methods for reconfigurability analysis, and extensions of the structural methods towards fault-tolerant control. The bibliographical notes at the end of all chapters have been up-dated. The chapters end with exercises to be used in lectures.
R 3,663.00
Fault-Tolerant Process Control
Fault-Tolerant Process Control focuses on the development of general, yet practical, methods for the design of advanced fault-tolerant control systems; these ensure an efficient fault detection and a timely response to enhance fault recovery, prevent faults from propagating or developing into total failures, and reduce the risk of safety hazards. To this end, methods are presented for the design of advanced fault-tolerant control systems for chemical processes which explicitly deal with actuator/controller failures and sensor faults and data losses. Specifically, the book puts forward: · A framework for detection, isolation and diagnosis of actuator and sensor faults for nonlinear systems;· Controller reconfiguration and safe-parking-based fault-handling methodologies;· Integrated-data- and model-based fault-detection and isolation and fault-tolerant control methods;· Methods for handling sensor faults and data losses; and· Methods for monitoring the performance of low-level PID loops.The methodologies proposed employ nonlinear systems analysis, Lyapunov techniques, optimization, statistical methods and hybrid systems theory and are predicated upon the idea of integrating fault-detection, local feedback control, and supervisory control. The applicability and performance of the methods are demonstrated through a number of chemical process examples. Fault-Tolerant Process Control is a valuable resource for academic researchers, industrial practitioners as well as graduate students pursuing research in this area.
R 4,030.00
Fundamentals of Automatic Process Control
Strong theoretical and practical knowledge of process control is essential for plant practicing engineers and operators. In addition being able to use control hardware and software appropriately, engineers must be able to select or write computer programs that interface the hardware and software required to run a plant effectively. Designed to help readers understand control software and strategies that mimic human activities, Fundamentals of Automatic Process Control provides an integrated introduction to the hardware and software of automatic control systems. Featured Topics Basic instruments, control systems, and symbolic representationsLaplacian mathematics for applications in control systemsVarious disturbances and their effects on uncontrolled processesFeedback control loops and traditional PID controllersLaplacian analysis of control loopsTuning methods for PID controllersAdvanced control systemsVirtual laboratory software (included on downloadable resources) Modern plants require operators and engineers to have thorough knowledge of instrumentation hardware as well as good operating skills. This book explores the theoretical analysis of the process dynamics and control via a large number of problems and solutions spread throughout the text. This balanced presentation, coupled with coverage of traditional and advanced systems provides an understanding of industrial realities that prepares readers for the future evolution of industrial operations.
R 3,828.88
R 1,954.00
Advanced Practical Process Control
An application-oriented approach to process control. The reference text systematically explains process identification, control and optimization, the three key steps needed to solve a multivariable control problem. Theory is discussed as far as it is needed to understand and solve the defined problem, while numerous examples written in MATLAB illustrate the problem-solving approach.
R 4,388.87
Guidelines for Safe Process Operations and Maintenance
First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process accident, and they are in the best position to spot problem conditions and to act to contain them. This book offers these managers "how-to" information on process safety management program execution in the operations and maintenance departments, recommending technical and administrative process safety activities for the entire life cycle of the plant. Helpful tables and references add to the value of this process safety resource.
R 4,883.00
Process Control
An introductory 2002 textbook, Process Control covers the most essential aspects of process control suitable for a two-semester course. While classical techniques are discussed, also included is a discussion of state space modeling and control, a modern control topic lacking in most introductory texts. MATLAB, a popular engineering software package, is employed as a powerful yet approachable computational tool. Text examples demonstrate how root locus, Bode plots, and time domain simulations can be integrated to tackle a control problem. Classical control and state space designs are compared. Despite the reliance on MATLAB, theory and analysis of process control are well-presented, creating a well-rounded pedagogical text. Each chapter concludes with problem sets, to which hints or solutions are provided. A web site provides excellent support in the way of MATLAB outputs of text examples and MATLAB sessions, references, and supplementary notes. Students and professionals will find it a useful text and reference.
R 4,073.88
Guidelines for the Management of Change for Process Safety
Guidelines for the Management of Change for Process Safety provides guidance on the implementation of effective and efficient Management of Change (MOC) procedures, which can be applied to improve process safety. In addition to introducing MOC systems, the book describes how to design an initial system from scratch, including the scope of the system and the applications over a plant life cycle and the boundaries and overlaps with other process safety management systems. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.
R 4,557.00
Principles of Microbiological Troubleshooting in the Industrial Food Processing Environment
Principles of Microbiological Troubleshooting in the Industrial Food Processing Environment provides proven approaches and suggestions for finding sources of microbiological contamination of industrially produced products.Industrial food safety professionals find themselves responsible for locating and eliminating the source(s) of food contamination. These are often complex situations for which they have not been adequately prepared. This book is written with them, the in-plant food safety/quality assurance professional, in mind. However, other professionals will also benefit including plant managers, regulatory field investigators, technical food safety policy makers, college instructors, and students of food science and microbiology.A survey of the personal and societal costs of microbial contamination of food is followed by a wide range of respected authors who describe selected bacterial pathogens, emerging pathogens, spoilage organisms and their significance to the industry and consumer. Dr. Kornacki then provides real life examples of in-plant risk areas / practices (depicted with photographs taken from a wide variety of food processing facilities). Factors influencing microbial growth, survival and death area also described. The reader will find herein a practical framework for troubleshooting and for assessing the potential for product contamination in their own facilities, as well as suggestions for conducting their own in-plant investigations. Selected tools for testing the environment and statistical approaches to testing ingredients and finished product are also described. The book provides suggestions for starting up after a processing line (or lines) have been shut down due to a contamination risk. The authors conclude with an overview of molecular subtyping and its value with regard to in-plant investigations.Numerous nationally recognized authors in the field have contributed to the book. The editor, Dr. Jeffery L. Kornacki, is President and Senior Technical Director of the consulting firm, Kornacki Microbiology Solutions in Madison, Wisconsin. He is also Adjunct Faculty with the Department of Food Science at the University of Georgia and also with the National Food Safety & Toxicology Center at Michigan State University.
R 4,967.10
